Electromagnetic Heating Energy-Saving Two-Component Pouring Machine

Electromagnetic Heating Energy-Saving Two-Component Pouring Machine

Super energy preserving multi-functional 3-component elastomer pouring machine (colorable)


For the creation of TDI / MDI / NDI polyurethane casting elastomer products with MOCA and BDO as chain extender, the coloration paste can be directly included to the mixing head of the machine.



one. Energy saving: the heat power heated by this machine is produced by the friction of atomic movement, which is created in the material tank. For that reason, the heating effectiveness is higher, the temperature is quickly (it can perform after preheating for thirty minutes), and the heat loss is tiny. Due to the fact the entire machine discards the heat-transfer oil jacket for heating, the device is little in dimensions and big in inside room, generating the maintenance far more hassle-free. At the exact same time, it is much more energy-preserving (the mounted potential of the two-part design is considerably less than 9kw, and one / four of the aged design) and environmental protection. In accordance to the demands, the 220V electricity source can also operate.

two. One button shade paste switching function: the machine can add multi-part (up to 5 teams) colour paste independently or at the identical time into the mixing head, which can swiftly and conveniently swap hues with one particular button. It can also blend any colour that consumers like according to the CMYK coloration matching principle (comparable to the 4 shade ink cartridge of the printer). At the exact same time, the coloration including system can independently change the force to match the pressure of uncooked components, As a result more varieties of colors are certain.

three. Force adjustable needle valve machine head (our organization has applied for patent): as we all know, the most best point out of the pouring equipment is that the pouring and circulating pressure are similar, so as to guarantee the consistent pouring time and secure movement of every single component. All elements of the equipment are controlled by the needle valve, so the pouring strain and circulating force can be adjusted to the ideal value, so as to make certain the accuracy of the proportion and every single ingredient The discharging time is the very same, and the uncooked supplies will not be wasted owing to the imbalance of proportion at the commencing of pouring (the aged model will squander 200-400g uncooked supplies at the starting of every single pouring).

four. Beautiful mixing head: the head of this equipment is created of 316 stainless steel, with great complete, no rust, lovely appearance and durability. Due to the fact the machine adopts the most superior vertical reducing and mixing technologies, the anchor kind mixing head can simply make the resources evenly mixed CZPT necessitating a large velocity (3000-3500r / min). The mixing chamber is tiny in volume (3cm in diameter) and equipped with a cleansing needle valve (two cleaning valves in the previous design), so the squander of methane dioxide and raw materials will be saved by far more than fifty% every single time.

five. CZPTal management: This device utilizes ten.one inch touch screen as upper personal computer, Siemens PLC as decrease laptop, Siemens stress and temperature measurement and handle module, original German high temperature force sensor, Siemens higher-velocity hybrid motor, all of which ensure the balance and reliability of the machine. PID algorithm is utilized for temperature, with increased precision (temperature management accuracy in ± .five degrees) On the touch screen, you can spending budget the velocity required to total the metering pump. One individual can complete the scale take a look at operation.

6. Distant support operate (optional): This device can remotely assist clients to solve issues in operation via the Web (wired or wireless community). Monitor and judge the correctness of data and upgrade the software program remotely, so that customers can resolve the difficulties in the shortest time and significantly enhance the perform performance.

seven. Defense perform: the security circuit of the technique is full, such as stress protection, overload security, substance shortage protection (optional), metering pump not began protection (to steer clear of pouring when a metering pump is not commenced). All faults are diagnosed and shown on the touch display, and fault information are consulted at any time. It is convenient to uncover out the fault swiftly and fix the dilemma.eight. Anti forgetting cleansing function: the time of the air washing procedure of the machine can be established at will, and it will routinely alarm and remind the cleaning within the set time after each pouring, so as to avoid the operator from forgetting to clear following pouring, ensuing in the solidification of raw materials in the mixing room and unable to dismantle and clean the mixing head of the mixing sleeve.

9. Electrical power off cleaning and discharging function: the constructed-in UPS power offer of the equipment (optional), which starts off instantly in scenario of sudden electricity off, can full the cleaning and discharging of the device head in a certain time, and will not result in the mixing head to be blocked or not able to be removed.

ten. Any combination of multi-part functions: the device can accomplish up to 7 parts (like colour paste and catalyst), which can be employed to generate different isocyanate programs these kinds of as TDI / MDI / NDI and elastomer products with different chain extenders.

eleven. The device is geared up with MOCA melting unit, which can soften itself by pouring MOCA immediately into the funnel above tank B, staying away from the purple and discoloration of the merchandise caused by the substantial temperature of conventional electromagnetic furnace or open hearth. Enhanced solution good quality.

twelve. This machine uses the variation of pouring cycle stress to judge whether or not the proportion deviates from the preset value in the pouring method, which basically eradicates the difficulty of proportion imbalance. The security of the machine is significantly enhanced!

13. The mixing seal adopts the taper floating seal engineering, which eliminates the most headache difficulty of the aged design.

14. Steady coloration including and pressing technique: since the proportion of coloration paste in the production approach is very tiny, it is easy to cause a large strain variation and not able to generate colour paste (because the stress worth in the mixing room is relatively substantial, and the force value of colour paste is lower owing to the tiny proportion), so we have extra a pressure regulating and stabilizing system in the coloration incorporating method to guarantee the saturation and uniformity of the solution shade.

15. This machine has a wide variety of adjustable proportional values and four mixtures (3-component designs AB, AC, BC, ABC). 1 equipment can basically meet the proportion requirements of prepolymer and chain extender procedures in the current market.

sixteen. Insert the operate of cellular application: no matter the place you are, you can know the production web site as well as aid the communication among gear makers and users. The wrong parameter configurations in the manufacturing method can be corrected in time to expect better services for clients!

primary parameter

Exhaled volume(g/min) 200-20000
A tank potential (L) fifty-four hundred
B tank potential (L) 50-400
C tank potential (L) 50
Complete power(KW) 23-35
Color paste (Team) one-3
Mixing head velocity (R / min) 2800-5600
Mixing ratio one hundred:30-3:ten
Temperature range (levels) A(30-100) B(thirty-one hundred)C(thirty-150)

ZHangCZPTg HangCZPT QiHangCZPTElectromechanical Engineering Co., Ltd

Tel: 571-6670978 (Landline)

186- 0571 -8818 (President Peng)

178-1637-5671 (Zeng Zong)


Deal with: No. 1331, Xihu (West Lake) Dis. Avenue, Xihu (West Lake) Dis. CZPT, ZHangCZPTg Province

We welcome your check out!



Electromagnetic Heating Energy-Saving Two-Component Pouring Machine